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Recruitment | Japan Lean Intelligent Manufacturing Traceability Journey (9/8-9/14)

2024-06-24 16:38:53
times

Ta


Ta

Come back with your swagger!


China System International

Issue 484

Japanese fine puzzle building standard group

Let's go again!



✈✈✈


China & Japan

"True" and "zero distance" understanding

A total of 483 sessions were held from 2005 to 2024

More than 12,000 students at home and abroad

Praise rate is almost 100%!




01


Learning background

Drastic change of The Times

Surge of opportunity

The original opaque competition and simple market will become more intense with different enterprises under the influence of multiple factors such as "technology, capital and industry", which will also profoundly affect business model innovation and organizational management reform.


With the rising cost of raw materials and labor, China's manufacturing industry urgently needs to transform.


Especially now, the vast majority of enterprises have a deeper understanding of fine management, free from low-cost manufacturing, and re-create the real core competitiveness of the manufacturing industry, is the subject faced by each of our manufacturing enterprises. Therefore, cost reduction and efficiency improvement and ultimate product thinking have become a "required course" for all enterprises to learn in today's era.


In terms of enterprises coping with changes, improving product quality and profits, more and more Chinese enterprises have begun to try to implement lean production, hoping to use lean to transform the development mode of enterprises and enhance the core competitiveness of enterprises.



So here's the question,

Lean, Learn from whom?

Lean production See Toyota!


Which company in the world has been studied the most?


Toyota would be at the top of the list, maybe even number one. Toyota is the largest publicly traded company in Japan and the most successful car company in the world.



For decades, almost all manufacturing companies have taken Toyota's "lean management" as a management benchmark, and even set off a boom of "learning Toyota". "Amateurs look at the scene, insiders look at the door", since the beginning of its establishment in 2005, China System International has been continuously organizing students to learn lean production and lean management in Japan, through first-class famous teachers, first-class famous enterprise visits and other activities, to help entrepreneurs open up international vision, unlock the Japanese enterprise ingenuity inheritance code, witness the most advanced production management method in the 21st century. Think about the constraints on the development of their own enterprises, and plan the road of future development of enterprises.



This time, the "484 Japan Lean Intelligent Manufacturing Training" tour starts again, taking you to the scene "zero distance" to feel the essence of Toyota lean production.



02


To learn what?





Three thematic courses · Dialogue with Lean experts




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Learning the Essence of TPS Theory: TPS General Introduction

Lecturer: Miss Tsukimura

● Toyota is the only person in charge of comprehensive vehicle management

● Toyota Combat and Improvement Expert /TPS expert

● Served as a senior executive of Toyota in the United Kingdom and the United States for many times, and has rich experience in overseas TPS promotion

A tool for Enterprise transformation and upgrading: Low-cost Automation

Instructor: Mr. Ikemoto

● Worked in Toyota Motor Production Equipment Department. Responsible for production line design, equipment security, TPM, etc

● Responsible for production technology, equipment improvement, production line design and TPM guidance for Toyota in China and within the Toyota system

● Good at factory automation system establishment, lean management and TPM promotion and introduction

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Explore the way of Lean intelligence landing and blooming: How to introduce Lean Intelligent Manufacturing in Chinese Enterprises

Lecturer: Ryichi Nishiki

● TPS promotion expert, business consultant, with rich experience in TPS overseas guidance

● Good at operation improvement, business management analysis, TPS dojo training and dojo construction

● Has rich experience in enterprise operation management, talent training system, enterprise production efficiency improvement program, etc

● Translated and published books such as "Illustrated Toyota Production Management Mode" and "Toyota Production Mode Application Guide"




Four Japanese lean benchmarking enterprises visited

A Kato Production

Topic: Looking for practical TPS implementation means


Highlights:

Look for practical TPS implementation means, software information management production system, synchronous operation production mode and automatic error prevention device, safety sensing device and electronic automatic inspection device, training management of foreign personnel, etc.


Company introduction

Kato is a third-level supplier of Toyota Motor Corporation, established in July 1960, a total of four factories, mainly processing automotive interior products, such as car roof and carpet, is the main supplier of Toyota Cruiser automotive interior products.



Practical case of continuous improvement 

and Japanese dojo practice experience


B Watanabe Industry


The theme of the visit: Fast mold change of the assembly line, 0.004 percent of the ultra-low scrap rate


Highlights:

TPS improvement, factory mold change, single piece flow, quality assurance, etc


Company introduction

Japan Watanabe Industrial focuses on the research and development, production, sales and after-sales of industrial machinery and equipment as one, Toyota's second-level supplier, manufacturing metal parts! Since it is a security component for automobiles, it requires low cost and high quality while completing multi-variety and small-batch production, and the textbook "single-piece flow production and U-line production" can be seen on the production line.


TPS system successfully implemented industrial famous enterprises


C AVEX Factory


Topic: Learning intelligent manufacturing promotion based on lean


Highlights:

Toyota suppliers, quality control, equipment spot inspection, maintenance, flexible use of TPM, continuous improvement of results display, personnel education and training, TPS theory perfect landing.


Company introduction

AVEX Duodu Factory is one of the most in-depth and flexible enterprises that apply TPS, and it is also the perfect place for TPS theory to be implemented. In the AVEX Factory, the equipment is decades old, but it works well, thanks to the flexible use of TPM in the AVEX Factory. Continuous improvement is embedded in the daily work of employees, and the improvement results are visualized on a daily basis. The AVEX Multidegree Factory pays special attention to outliers, starting with the day's outlier discussion every morning.



Perfect landing of TPS Lean theory


D Nishin Industrial Co., LTD


Topic: Digital factory promotion based on TPS


Highlights:

Real-time monitoring of factory operation at home and abroad; Automatic information collection, fast problem locking; Unmanned chemical plant low cost promotion


Company introduction

Japan Nicjin Industrial is a switch manufacturer and precision metal parts manufacturer specializing in the electrical and electronic industry. Founded in 1973, it is a supplier of Toyota and is mainly engaged in the forming, processing and mold making of precision injection parts. In 2018, it won the National Award of Japan Automation Company, which is called the industry leader in the level of intelligent manufacturing.



Japan's smart manufacturing industry leader



Nagoya special visit

A Toyota Industrial Technology Memorial

Highlights:

Dynamic demonstration of automotive mechanical principle, you can personally operate and experience; Realistic process simulation of modern automobile manufacturing technology; Brings together all representative models of the Toyota Group.


Company introduction

The Toyota Industrial Technology Memorial is located on the site of the former abandoned factory of Toyota Textiles, which is the predecessor of Toyota Motor. The Toyota Industrial Technology Museum has three pavilions, namely the loom pavilion, the die-casting laboratory and the automobile pavilion. The loom exhibition hall records the development history of Toyota loom, and dozens of equipment in the museum will present the historical context of Toyota truly and intuitively. In addition to displaying the history of the development of various important components of the car, the exhibition hall also displayed representative models of Toyota in various periods. Here you can understand the basic principles of automated production, just-in-time production, and Toyota hybrid production.



Showcasing Toyota's latest technology in various fields

B Nagoya Castle


Highlights:

Touch the history of Nagoya and explore the humanistic genes of Toyota's production method


introduce

Nagoya Castle was built by Tokugawa Ieyasu in 1612, damaged by the war of World War II, and the surviving buildings were restored in 1959. Although it is no longer what it used to be, the scale of the castle can still be seen, and with more than 2,000 cherry trees inside, all the buildings are covered in pink smoke during the blooming season. Together with Osaka Castle and Kumamoto Castle, it is known as the "three famous cities in Japan".

03


Itinerary arrangement



Day1 Sunday

Shanghai - Nagoya 【 Step into the Holy Land of Lean 】

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Arriving in Nagoya

PM

Cultural experience: Nagoya Castle

evening

Welcome dinner


Day2 Monday

Lean Overview

day

Topic training: "TPS General Introduction" first, second

Lecturer: Miss Tsukimura

Toyota's only head of overall vehicle management


Day3 Tuesday

Lean improvement

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Enterprise visit: Kato Production new factory

PM

Dojo Practice: Kato Production Dojo continuous improvement exercise

evening

Half summary and discussion


Day4 Wednesday

Lean intelligence

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Topic Training: "Low-cost Automation"

Instructor: Mr. Ikemoto

PM

Enterprise Visit: Watanabe Industrial

evening

Bus hall


Day5 Thursday

Lean digitization

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Company visit: AVEX new factory

PM

Company visit: Nichin Industrial Co., LTD


Day6 Friday

Graduation & Lean Culture

antemeridian

Topic Training: "How to introduce Lean Intelligent Manufacturing in Chinese Enterprises"

Lecturer: Ryichi Nishiki

TPS promotion expert, business consultant


Completion Ceremony: Summary discussion & Presentation (student sharing + Tutor summary)


PM

Enterprise visit: Toyota Industrial Technology Memorial Hall

evening

Graduation dinner


Day7 Saturday

Return journey

Whole day

End the wonderful trip, fly back to China


04

Registration details


PS: Overseas line is special, if there is any change, the actual route arrangement is mainly

Suitable for people: general manager, deputy general manager, factory director, head of production department, workshop director, etc

Duration: 7 days 6 nights from September 08 to 14, 2024

Study tour: Shanghai - Nagoya - Shanghai

Registration consultation

Tel: 021-65100809 (Shanghai) 13910759155 (Beijing)


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