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Recruitment | Japan Low-cost Automation Study Tour (11/10-11/16)

2024-07-19 14:11:05
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01

Research background

At present, every industry is trying to find its position and posture under the new development theme, compared with a number of new economic industries such as artificial intelligence and meta-universe, the transformation of manufacturing industry is undoubtedly more worthy of attention.

In the final analysis, the latter is the most core of the base of China's economy. Manufacturing industry is the foundation of the country, the tool of the country and the foundation of the country. The new quality productivity has brought profound changes to the manufacturing industry, and the high-quality development of advanced manufacturing is the foundation for the thriving and sustainable development of the real economy.


Want to change?

Want to vigorously develop new quality productivity?

Learn from whom?

To learn what?

How to learn?

Eyes cast on friendly neighbor Japan

All the answers!



We found that Japan, which is far ahead in manufacturing, is almost all pushing hard for Karakuri(low-cost automation improvement). Low-cost automation is one of the two pillars of TPS in lean management, while most enterprises are blindly pursuing high speed, high output, and generalization under the influence of traditional automation equipment. Low-cost automation focuses on the combination of man and machine, and is suitable for the flexible production mode of "multi-variety and small batch", which is especially suitable for the needs of the current transformation and upgrading of the manufacturing industry.


It is in this context that we welcome the world's only, world-class LCIA (Low Cost automation) improvement exhibition - LCIA Japan. It is a gathering of the world's top wisdom and innovative technologies, which not only showcases the latest achievements in low-cost automation, but also serves as a platform to inspire thinking and inspire innovation.


From November 10 to November 16, 2024, the Chinese International Entrepreneur Study Tour will travel to Japan to participate in the "Hannover MESse of Asia" - Japan LCIA low-cost automation exhibition, and establish deep links with more than 1,300 companies from more than 60 countries.


In addition to the exhibition, Huatai International will also arrange a series of low-cost automation master courses, and focus on learning, communication and interaction with world-class enterprises, into the small and beautiful benchmarking enterprise Midship factory, into the AVEX factory, into the Nisjin Industrial Co., LTD., into the Toyoda Industrial Technology Memorial Hall!


From simplified mechanical design to efficient production processes, from innovative hand tools to automated auxiliary equipment, from flexible modular design to rapid line adjustment, from human-machine collaboration optimization to seamless integration of automation and manual operation, from continuous process improvement to maximum cost effectiveness, Founders, executives of various enterprises and experts and scholars deeply engaged in the field of low-cost automation will give lectures to the students of Huaji International, and do in-depth exchanges and mutual reflection.


In addition to the study and visit, HCI will also conduct a cultural tour in Nagoya. It is better to read ten thousand books than to travel a thousand miles. We will study in seven days and six nights to measure Japan's industrial status and cultural characteristics.


Welcome to join HSI International Japan Station, go to the forefront, go to the deepest, see the most real.



02

Itinerary features

▶Go deep into Japan's industrial core cities and take the first step in low-cost intelligent automation

  • Nagoya, the industrial capital of Japan


▶Visit LCIA low-cost automation exhibition in Japan to link resources and seek common development

  • The world's only/world-class LCIA improvement exhibition - Japan LCIA Low Cost Automation Exhibition


▶Big coffee classroom, directly hit the essence of low-cost automation in Japan

  • The Key to Production and Operation of Manufacturing Enterprises - TPM

  • A tool for Enterprise transformation and upgrading - Toyota Improvement and Low-cost Automation


▶Benchmarking visit to witness the implementation of automation with low input, high quality, reduced personnel and increased efficiency

  • Small and beautiful Japanese enterprises automation implementation practice benchmark - Midship factory

  • Perfect landing of TPS Lean theory - AVEX factory

  • Japan's intelligent manufacturing industry leader - Nikjin Industrial Co., LTD

  • Showcase Toyota's latest technology in various fields - Toyota Industrial Technology Museum


▶In-depth cultural experience, feel the cultural collision between Japanese tradition and modernity

  • Nagoya City, Nagoya station shopping area tour





03

Core faculty



TPM course






  • Sugiura sensei

‼ Toyota Motor Company has more than 40 years of professional experience

‼ Mainly engaged in equipment maintenance, skills training, stamping die manufacturing and human resources development.

‼ During my tenure, I promoted QC team activities and company-wide quality control activities, and had a deep understanding of human resource development and standard work.

‼ After his retirement, he has provided improvement coaching and seminars to many large companies in Japan and overseas, receiving good reviews.







Toyota Improvement and Low Cost Automation course






  • Sensei Ikemoto

‼ He worked for Toyota Motor, Manufacturing Equipment Division. Responsible for production line design, production line configuration, equipment maintenance, equipment safety, TPM, equipment and electrical security, equipment site management

‼ Responsible for production technology, production equipment development, equipment management, equipment improvement, production line design, TPM guidance for Toyota in China and within the Toyota system

‼ Good at new factory construction, equipment management, equipment security, production process design, factory automation system establishment, production management, logistics management, TPM promotion and introduction





04

Course introduction



《TPM》



TPM (Total Productive Maintenance) means "full production and maintenance", which was proposed by the Japanese in the 1970s, is a full-participation production and maintenance method, and its main point is "production and maintenance" and "full participation". By establishing a system-wide employee participation in production maintenance activities, the equipment performance is optimized.Toyota Improvement and Low Cost Automation




Toyota Improvement and Low Cost Automation


Low-cost automation is becoming a tool for enterprise transformation and upgrading.



Under the background of intensifying market competition, increasing labor costs and rising raw material prices, more and more Chinese enterprises have begun to pay attention to efficiency reduction, low investment and high return, rapid response and flexible production, hoping to use low-cost automation to build a low-carbon operation model, change the way of enterprise investment, and achieve enterprise transformation and upgrading. However, for most Chinese enterprises, it is not easy to introduce low-cost manufacturing. This course will lead Chinese enterprises to observe Japanese benchmark enterprises from a close distance, learn the essence of automation, help enterprise managers out of the misunderstanding of automation, and draw practical experience from Japanese enterprises to plan the blueprint of introducing low-cost automation. Promote the Toyota production mode in the enterprise landing and localization.






05

Company introduction




Midship factory






The Midship Plant is one of Toyota's core secondary suppliers and one of the benchmark factories for lean management in stamping and welding.The company was established 45 years ago, 160 people, 270 million output value, inventory is only 3 million, raw materials - stamping - welding - shipping, inventory time is only 5.5 days, 4 minutes to complete the mold change, inventory turnover rate reached 60 times. The monthly production of 8 million products, including only 3 defective products, product defect rate is less than 0.001‰.






New AVEX factory




AVEX Duodu Factory is one of the most in-depth and flexible enterprises that apply TPS, and it is also the perfect place for TPS theory to be implemented.

In the AVEX Factory, the equipment is decades old, but it works well, thanks to the flexible use of TPM in the AVEX Factory. Continuous improvement is embedded in the daily work of employees, and the improvement results are visualized on a daily basis. The AVEX Multidegree Factory pays special attention to outliers, starting with the day's outlier discussion every morning. After introducing TPS for more than 40 years, AVEX Dodu Factory has improved the TPS, for example, 5S has become 2S+ cleaning here, which greatly reduces the burden of employees.





Nishin Industrial Co., LTD



Nippon Nisjin Industrial is a switch manufacturer and precision metal parts manufacturer specializing in electrical and electronic industry. Founded in 1973, it is a supplier of Toyota and is mainly engaged in the forming, processing and mold making of precision injection parts. In 2018, it won the National Award of Japan Automation Company, which is called the level of intelligent manufacturing.

Toyota Industrial Technology Memorial




The Toyota Industrial Technology Memorial is located on the site of the former abandoned factory of Toyota Textiles, which is the predecessor of Toyota Motor.

The Toyota Industrial Technology Museum has three pavilions, namely the loom pavilion, the die-casting laboratory and the automobile pavilion. The loom exhibition hall records the development history of Toyota loom, and dozens of equipment in the museum will present the historical context of Toyota truly and intuitively. In addition to displaying the history of the development of various important components of the car, the exhibition hall also displayed representative models of Toyota in various periods. Here you can understand the basic principles of automated production, just-in-time production, and Toyota hybrid production.






06

Exhibition introduction



29th  LCIA

Japan Low cost automation Improvement Exhibition





Time: 10:00-16:30, November 13, 2024

November 14, 2024 10:00-16:00

Venue: Nagoya Exhibition Hall 3, Port Messe

Organizer: Japan Equipment Maintenance Association


Three reasons,

Tell you why you have to go? !


1、The Beauty of wisdom, the beauty of content: the world's only exhibition focused on low-cost intelligent automation (LCIA);

a) Here, a variety of automation institutions, everything: easy to pick up and pay class, long-distance handling class, part recycling class, fixture improvement class, Kanban switching class, automatic cleaning class, automatic assembly class, fast line change class, automatic coating class, tool modification class, product development class, safety management class, environmental improvement class, chiral, visual and so on.



 b)What you have not seen, dazzling eyes; What you have imagined is beyond your imagination, wonderful; The beauty of the wisdom of the producer's flash, the beauty of the connotation of continuous improvement for decades as a day, and enjoy a feast in amazement.

 

2、The beauty of quality, the beauty of manufacturing: Every piece of work is the condensation of heart.

a)From the product process, institutional design, improvement routines to the pursuit of details, novel and original, basically are patented products, the heart of demanding quality is clearly revealed. Coagulate.

b)The process can not take photos and videos, and even do not need to understand the language of the sharer, visual + process display + introduction information, as long as the heart experience, within a few minutes, each piece of work "challenge the limit of good intentions and attention to details of the manufacturing beauty", will be vividly displayed in front of your eyes.

 

3、The beauty of cooperation, the beauty of exchange: exhibitors gradually cover overseas factories of Japanese enterprises from Japan, and visitors have also developed from Japan to more than 60 countries around the world.


a)Take a look at these "foreigners" who can't get out of the exhibition hall all day long, and you can feel the great happiness brought by this global integration and exchange of manufacturing.

b)In recent years, the Chinese factories of Japanese companies have gradually begun to participate in the exhibition, and a small number of Chinese manufacturing and consulting practitioners have begun to join this global interaction.


Once China, which is known as the world's factory, begins to really pay attention to the transformation and upgrading of the manufacturing industry, the low-cost intelligent Automation (LCIA) exhibition, like the Hannover MESse, should not be far from the hot day.





07

Itinerary arrangement

D1 Enter the LCIA training Mecca 

Am:Shanghai - Nagoya MU529(9:25-12:35)

Noon:lunch

Afternoon:Nagoya cultural experience

Night:Welcome dinner

D2 Know TPM, tamp foundation

Am:TPM course training

Instructor: Mr. Sugiura Toyota expert

Highlight: The significance and promotion skills of TPM under the background of intelligent manufacturing are analyzed through the practical expert system


Noon:lunch


Afternoon:Company Visit → Imperial Ship Factory  

Topic: Site management based on TPS

Highlights: multi-quality and small-batch production, excellent quality assurance capabilities, low-cost automation


Night:dinner

D3Learn to use, dojo practical exercise

Am:Course Training "Toyota Improvement and Low-cost Automation"

Instructor: Ikemoto Teacher Toyota expert

Highlights: Toyota's basic idea of improvement and KARAKURI improvement method

Noon:lunch


Afternoon:Dojo Practice → Low cost automated dojo experience

Highlights: Toyota-style training, through practical operation to deeply experience the principle and role of low-cost automation.

No power skills improvement, safe and low-cost equipment installation, reduce equipment costs and improve production efficiency.


Night:dinner

D4Visit the low-cost automation event and link to resources

All day:Participated in Japan LCIA Low Cost Automation exhibition

Highlights: Lead Chinese enterprises to observe LCIA improvement principles/principles/works from zero distance, learn the essence of automation, and learn from the practical experience of production innovation of Chinese enterprises -LCIA, plan the blueprint of introducing low-cost automation, promote the landing of LCIA production mode in enterprises, and achieve labor saving → labor saving → money saving.


D5Play the role of all people to find the secret of continuous improvement

Am:Company Visit →AVEX New factory

Topic: Automation Promotion based on TPS

Highlights: Improvement and talent training, low-cost automation


Noon:lunch


Afternoon:Business Visit → Nichin Industrial Co., LTD

Topic: Digital factory promotion based on TPS

Highlights: Factory visualization, systematization and automation advancement


Night:dinner

D6Completion summary

Am:Company Visit → Toyota Industrial Technology Memorial Hall

Highlights: Dynamic demonstration of automotive mechanical principle, you can hands-on operation and experience; Realistic process simulation of modern automobile manufacturing technology; Brings together all representative models of the Toyota Group.


Noon:lunch


Afternoon:Nagoya Station business District tour


Night:Graduation dinner

D7Return to China

Afternoon:Recommended flightMU530(13:35-15:30)

CA406(13:00-14:55)




08

Registration details

Registration phone: 021-65100809


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